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Environmental Chamber

Environmental Chamber

  • Composite Salt Spray Test Chamber: Core Performance Analysis
    Dec 12, 2025
        In the corrosion resistance testing of metal materials, coatings and components, the composite salt spray test chamber is an indispensable core equipment. It breaks through the limitations of traditional single salt spray tests, can simulate complex natural environments, and provides accurate data for product reliability evaluation. The following analyzes its key performance from four core dimensions. I. Accurate Environmental Parameter Control Capability Composite salt spray tests have extremely high precision requirements for parameters such as temperature, humidity and salt spray concentration, and the control performance of the equipment directly determines the validity of test data. Temperature and Humidity Control: Supports wide-range adjustment of temperature (5℃-50℃) and humidity (45%-98%RH) in the salt spray chamber. The temperature fluctuation is ≤±0.5℃ and the humidity deviation is ≤±3%RH, which can stably simulate typical corrosive environments such as high humidity in coastal areas and high temperature with high salt. Salt Spray Concentration Regulation: The salt water injection volume is controlled by a high-precision metering pump, and the salt spray sedimentation volume is stably maintained at 1-2ml/(80cm²·h). It supports the preparation of sodium chloride solution with a concentration of 5%-20%, and is also compatible with special test requirements such as acetic acid and copper-accelerated acetic acid salt spray (CASS). II. Multi-dimensional Environmental Simulation Capability Different from traditional salt spray machines, the core advantage of composite models lies in the simulation of "composite" scenarios, which can reproduce the synergistic corrosion effect of "salt spray + humidity + temperature cycle" in natural environments. Multi-mode Switching: Supports seamless switching between three modes: continuous salt spray, intermittent salt spray and damp-heat cycle. For example, it simulates the alternating environment of high-temperature salt spray during the day and low-temperature high-humidity at night, which is closer to the actual service scenario of products. Full-range Corrosion Coverage: The diameter of salt spray particles is controlled at 1-5μm. Through the annular layout of multiple nozzles, the uniform distribution of salt spray in the chamber is realized, covering the test samples without dead ends, ensuring the comparability of corrosion degrees of samples at different positions. III. Stable and Reliable Operation Performance Corrosion resistance tests often last for several days to months, and the long-term operation stability of the equipment is the key to ensuring the smooth completion of the test. Anti-corrosion Structure Design: The inner tank of the test chamber is made of 316L stainless steel, and the nozzles are made of salt-corrosion-resistant ceramic materials, which can effectively resist the corrosion of the equipment itself by salt spray and extend its service life. Intelligent Protection Mechanism: Equipped with functions such as low salt water level alarm, over-temperature protection and compressor overload protection. It will automatically shut down and give a prompt when parameters are abnormal, avoiding test interruption or sample damage. IV. Convenient Operation and Data Management Humanized operation design and complete data recording functions improve test efficiency and ensure data traceability. Intelligent Control: Adopts a 7-inch touch screen, supports test parameter presets and automatic process operation, and can store more than 100 sets of test schemes, facilitating the call of repeated tests for similar products. Data Visualization: Displays real-time data such as temperature, humidity and salt spray sedimentation in the chamber, supports regular data printing and USB export, and meets the standardization requirements of test reports. Conclusion     The composite salt spray test chamber’s core performance lies in the integration of "precision control, multi-dimensional simulation and stable operation". For corrosion resistance testing of auto parts, marine engineering equipment or electronic components, a reliable chamber provides strong data support for product quality enhancement.
    LEER MÁS
  • Environmental Test Chamber: The Ultimate Verifier of Product Reliability
    Dec 11, 2025
        As a "quality gatekeeper" in industrial manufacturing and R&D, environmental test chambers simulate extreme conditions (high/low temperature, damp heat, salt spray, etc.) to pre-expose product defects and verify reliability, acting as the hidden "ultimate examiner" in labs. Core Value: Preempting Potential Failures Products face diverse harsh environments in real use: Antarctic mobile phones endure -40℃ cold, coastal auto parts resist salt spray corrosion, and aerospace components withstand drastic temperature-humidity fluctuations. Post-market exposure of environmental adaptability issues triggers safety risks, massive economic losses, and brand damage. The chamber’s core role is to artificially replicate extreme environments or accelerated stresses in labs, condensing years of natural environmental testing into days/hours. It proactively identifies material aging, structural deformation, and performance degradation, providing data for R&D optimization and quality control. Mainstream Types: Targeted Testing for Scenarios Environmental test chambers are not one-size-fits-all; different types match specific testing needs: High/Low Temperature Test Chamber: The basic type, simulating -70℃ to 150℃ (extended ranges for special models) to test product stability under temperature shocks, e.g., chip startup performance and plastic part thermal deformation. Temperature Humidity Test Chamber: Adds 30%RH-98%RH humidity control to high/low temperature functions, simulating plum rain or tropical environments to assess moisture/mildew resistance, such as appliance casing rust-proofing and textile color fastness. Salt Spray Test Chamber: Sprays neutral/acidic salt spray to simulate marine/industrial corrosion, testing metal and coating corrosion resistance for automotive, marine, and hardware industries. Comprehensive Environmental Test Chamber: Integrates temperature, humidity, vibration, and light to replicate complex scenarios (e.g., aerospace launch/operation environments), serving as core equipment for high-end R&D. Procurement & Usage: Key to Avoiding Risks Demand Matching: Avoid over-pursuing ultra-wide ranges; define temperature/humidity limits and accuracy based on standards (IEC, GB, MIL-STD). For example, consumer electronics do not require military-grade wide-temperature equipment to prevent resource waste. Core Performance Focus: Prioritize temperature uniformity, temp-humidity fluctuation (control accuracy), and temperature rise/fall rate (test efficiency), as these directly affect data reliability. Safety features (over-temperature alarm, water shortage protection) are also non-negligible. Industry Trends: Intelligent & Green Upgrades Driven by Industry 4.0, chambers are evolving toward intelligence: IoT modules enable remote monitoring and data traceability, while AI optimizes test parameters to cut manual intervention. Greenization is another direction—advanced refrigeration systems and insulation materials reduce energy consumption, aligning with green manufacturing concepts. From consumer electronics and aerospace to automotive and medical devices, environmental test chambers underpin product reliability, laying a foundation for enterprise R&D and innovation. In the "quality-first" era, their value as the "ultimate examiner" will grow increasingly prominent.
    LEER MÁS
  • Rapid Temperature Change Test Chamber: Accurately Simulating Environments to Safeguard Product Reliability
    Dec 10, 2025
        In high-end manufacturing fields (aerospace, automotive electronics, consumer electronics, etc.), a product's ability to adapt to extreme temperature fluctuations directly determines its service life and safety. As core equipment for simulating environmental stress, the rapid temperature change test chamber becomes an "essential tool" in product reliability testing, relying on its advantages of "fast temperature rise/fall + precise temperature control." 1. Core Features: Speed & Precision Advantages Fast temperature change rate: Conventional equipment reaches 1-3℃/min, while professional models can achieve 5-20℃/min (some special types exceed 30℃/min). It simulates extreme temperature cycles (-70℃ to 150℃) in a short time, greatly reducing test cycles. High temperature field stability: Adopts multi-zone heating and vortex air flow control; internal temperature uniformity is controlled within ±2℃, avoiding test errors from local temperature differences and ensuring reliable data. Intelligent control: Equipped with smart systems supporting custom temperature curve programming (presets over 100 test programs). Real-time data collection and curve display help engineers track the test process and improve efficiency. 2. Typical Applications: Industry-Specific Scenarios Core value: Expose potential product defects under temperature cycles. Key application fields include: Electronics Industry: Tests mobile phones, chips, circuit boards, etc. Detects issues like solder joint detachment and component aging to avoid malfunctions (crashing, short circuits) during use. Automotive Field: Verifies on-board radar, battery packs, sensors. Simulates -40℃ to 85℃ cycles to ensure adaptability to extreme cold and heat. Aerospace: Simulates space temperature stress for satellite components and aviation instruments, ensuring normal operation at high altitudes with severe temperature changes. 3. Key Usage Notes: Ensure Test Quality Standard sample placement: Distribute samples evenly to avoid blocking air ducts; keep a ≥5cm distance from the chamber wall to prevent local temperature interference. Regular maintenance & calibration: Inspect vulnerable components (sealing strips, heaters, sensors) regularly; conduct temperature accuracy calibration at least once a year to maintain optimal performance.     As the "gatekeeper" of product reliability testing, its performance directly affects quality judgment. Select industry-suitable equipment and standardize operations to make each test a reliable "touchstone" for product quality.
    LEER MÁS
  • Common Problems and Solutions for Dual 85 Testing of Temperature and Humidity Test Chambers
    Dec 09, 2025
        This guide summarizes key issues and solutions for temperature & humidity test chambers during dual 85 testing (85℃, 85% RH), focusing on quick troubleshooting and long-term maintenance for operators and customers. I. Core Issues & Resolution System Each issue includes root cause, immediate solution, and long-term prevention (except for defect exposure). 1. Failure to Reach 85% RH Root Cause: Compressor over-dehumidifies—evaporator temperature below dew point (79-80℃) causes condensation, outpacing humidification. Immediate Solution: Disable compressor; run only heating and humidification to maintain 85℃ and avoid condensation. Prevention: Regularly calibrate humidifier atomization volume and check evaporator temperature sensor accuracy. 2. Temperature Out-of-Control/Fluctuations Root Cause: Mainly faulty solid-state relays (keeps heating elements on), plus aging heating tubes or defective temperature sensors. Immediate Solution: Cut power; inspect circuit with multimeter (relay on-off, heating tube damage, sensor accuracy) and replace faulty parts. Prevention: 10-15min pre-calibration before testing; replace vulnerable parts (relays, sensors) every 1000 operating hours. 3. Water Marks/Condensation on Products Root Cause: Residual oil/dust on products, or dense samples blocking air ducts (poor circulation, localized high humidity). Immediate Solution: Pause test; clean products with anhydrous ethanol, dry, and reposition samples for proper spacing. Prevention: Establish pre-test cleaning standards; clean air duct filters regularly and optimize sample rack layout. 4. Incorrect Operation Logic Root Cause: Operator errors—misactivated refrigeration, wrong parameters (fast heating, delayed humidification), or mismatched operation modes. Immediate Solution: Reset program (disable refrigeration, set 85℃/85% RH, sync humidification with heating). Prevention: Develop SOPs; new employees must pass operation assessments (including simulated faults). 5. Material/Process Defect Exposure Root Cause: Extreme environment accelerates aging—e.g., poor heat-resistant EVA film hydrolyzes (yellowing, delamination); leaky electronic packages cause corrosion/short circuits. Measures: Inspect products post-test, record defects; judge qualification by material standards; optimize processes (e.g., use hydrolysis-resistant EVA, enhance sealant density).
    LEER MÁS
  • How to avoid operation mistakes with Industrial Vacuum Ovens? Must-read usage guide for beginners!
    Dec 08, 2025
    I. Pre-Use Preparation 1. Equipment Inspection: Ensure the oven shell is well grounded, with no damage to the power cord and secure connections; check that vacuum valves and sealing rings are intact without aging or air leakage; verify that the vacuum pump oil level is within the scale range and the oil is clear and free of impurities. 2. Material Preparation: Materials to be dried must comply with the oven's applicable scope (flammable, explosive, and corrosive materials are prohibited). Place materials evenly in the baking tray, avoiding excessive stacking (not exceeding 1/2 of the tray height), and ensure there are ventilation gaps between materials and the oven wall, as well as between materials. 3. Environment Check: Ensure no flammable or explosive items are around the oven, the ventilation is good, and a maintenance space of at least 50cm is reserved; check that instruments such as the temperature controller and vacuum gauge are in zero state II. Operation Procedure 1. Loading Materials into the Oven Open the oven door, place the baking tray with materials steadily on the inner shelf, ensuring the tray is firmly positioned; close the oven door and tighten the door latch to ensure good sealing. 2. Vacuum System Operation • Open the vacuum valves (first the oven's own valve, then the vacuum pump valve) and start the vacuum pump. • Monitor the vacuum gauge; when the vacuum degree reaches the process requirement (usually -0.08~-0.1MPa, subject to material requirements), first close the vacuum pump valve, then turn off the vacuum pump to maintain the vacuum state. 3. Temperature Control Setting and Operation • Connect the oven's main power supply, turn on the temperature controller, and set the "target temperature" and "holding time" according to process requirements (for stepwise heating, set parameters for each stage in sequence). • Turn on the heating switch; the oven enters the heating stage. Check that the displayed temperature of the controller matches the actual temperature (if a temperature probe is available) to ensure stable heating. • When the target temperature is reached, the system automatically enters the holding stage. During this period, regularly check the vacuum degree; if it is lower than the set value, repeat the vacuuming operation. 4. Shutdown and Material Retrieval • After the holding period ends, turn off the heating switch and wait for the internal temperature to drop to a safe range (usually ≤50℃, subject to material properties). • Slowly open the vacuum relief valve; after the vacuum gauge returns to zero, open the oven door and retrieve the materials (wear high-temperature resistant gloves to avoid scalding). • Turn off the main power supply, clean residual debris inside the oven, and keep the equipment clean. III. Key Notes • Heating is strictly prohibited under vacuum conditions. Vacuuming must be done before heating to avoid abnormal internal pressure. • If abnormal noise, odor, or instrument malfunction occurs during heating, immediately shut down and cut off power, and troubleshoot before reuse. • Flammable and explosive materials must undergo safety testing. They can only be used under supervision after confirming no risks, and the oven must be equipped with explosion-proof devices. • If the vacuum pump overheats or leaks oil during operation, shut it down for inspection promptly. Replace the pump oil regularly (recommended every 300 hours). IV. Daily Maintenance 1. After daily use, clean the inner wall and shelves of the oven, and wipe the surface of the sealing ring to prevent foreign objects from affecting the sealing effect. 2. Weekly, check the flexibility of the vacuum valve switch and apply anti-rust lubricating oil to moving parts such as door hinges. 3. Monthly, calibrate the temperature controller and vacuum gauge to ensure accurate parameters; inspect the appearance of heating tubes and replace them promptly if damaged.
    LEER MÁS
  • Features and Applications of Industrial Multi-Layer Oven
    Dec 05, 2025
        The industrial multi-layer oven is a high-efficiency heating equipment designed for industrial mass production. Its core structural innovation lies in the vertical stacking of multiple independent chambers, which effectively breaks the space limitation of traditional single-layer ovens. It is widely suitable for mass drying and curing needs in electronics, automotive, new materials and other fields. Compared with ordinary heating equipment, it has significant advantages in space utilization, temperature control accuracy and production efficiency. Its core features and application fields are as follows: I. Core Features 1. High Space Utilization: Adopts vertical stacking of multiple independent chambers, abandoning the "horizontal space occupation" limitation of traditional single-layer ovens. The effective heating space can be increased by 3-5 times under the same workshop floor area. This design is particularly suitable for the compact layout needs of modern industrial workshops, enabling larger batch workpiece processing in limited space and directly reducing the site rental and planning costs per unit capacity. 2. Precise and Uniform Temperature Control: Each chamber is independently equipped with a high-precision temperature control module and a closed-loop circulating air system, with temperature fluctuation strictly controlled within ≤±1℃. It also supports differentiated temperature and time parameter settings among different chambers for simultaneous processing of workpieces with multiple process requirements. The internal hot air forms 360o three-dimensional circulation through the deflector, completely eliminating temperature dead zones in the chamber and ensuring a temperature uniformity of ≥95%, which fundamentally guarantees the consistency of processing quality for batch workpieces and avoids product performance differences caused by temperature variations. 3. Energy Efficiency: The multi-layer shell is filled with high-density thermal insulation cotton and equipped with high-temperature resistant sealing strips to form a tight thermal insulation structure, reducing heat loss by 20%-30% compared with traditional single-layer ovens. Some mid-to-high-end models are also equipped with waste heat recovery devices, which can reuse the heat of hot air discharged from the chamber for air intake preheating, further improving energy conversion efficiency and meeting the energy-saving and consumption-reducing needs of industrial production. 4. Easy and Controllable Operation: Equipped with an industrial-grade PLC touch control system, supporting storage and batch calling of hundreds of sets of process parameters. With IoT modules, remote real-time monitoring and operation are achievable, significantly reducing manual intervention costs. The independent start-stop design of multi-layer chambers can flexibly adapt to order volume changes, facilitating small-batch and multi-batch flexible production. It also comes standard with over-temperature sound and light alarm, circuit overcurrent protection, door safety interlock and other devices, fully complying with industrial safety standards such as GB 50016 to eliminate potential production safety hazards. II. Main Application Fields 1. Electronic Manufacturing: One of the core equipment for electronic component processing, widely used in PCB solder mask curing, moisture-proof drying of capacitors, resistors and other electronic components, and high-temperature heat treatment after chip packaging. Its precise temperature control capability can strictly match the heat resistance threshold of electronic components, effectively avoiding component performance degradation or damage caused by temperature fluctuations, and ensuring the stability and service life of electronic finished products. 2. Hardware and Auto Parts: Suitable for degreasing and drying of fasteners and stamping parts, removing residual oil on the workpiece surface through stable temperature. It is also used for shaping and drying of automotive interior parts (such as plastic panels, fabric cushions) and curing of surface coatings (such as electrophoretic paint, powder coating) on metal parts. Under high temperature, it can enhance the adhesion between the coating and the substrate, improving the wear resistance and corrosion resistance of the part surface. 3. New Materials and Composites: Meets the shaping and drying needs of carbon fiber products and glass fiber cloth during the molding process, ensuring uniform release of internal stress of materials through gradient temperature rise and improving the mechanical strength of finished products. It is also suitable for low-temperature drying of lithium battery electrodes, removing moisture from electrodes in a precise temperature-controlled environment of 40-60℃, avoiding the impact of moisture on battery electrochemical performance and safety performance, and ensuring the quality of new energy products. 4. Food and Pharmaceutical: Special models with 304 stainless steel inner tank and food-grade seals can be used for drying and preservation of food auxiliaries (such as dehydrated vegetables, baking raw materials) and sterilization and drying of pharmaceutical packaging materials (such as aluminum-plastic composite films, pharmaceutical glass bottles). In summary, the core advantage of the industrial multi-layer oven lies in the precise balance between production capacity, space occupation and processing quality. Its high-efficiency, energy-saving and flexible characteristics perfectly meet the core needs of modern industrial mass production, and it has become an indispensable heating equipment for various industries to improve production efficiency and ensure product quality.
    LEER MÁS
  • Customization Process of Walk-in Environmental Test Chambers: A Professional Guide from Requirement to Delivery
    Dec 03, 2025
        As core equipment for industrial testing, the customization level of walk-in environmental test chambers directly determines testing accuracy and efficiency. This article breaks down the entire process from requirement communication to final delivery, helping enterprises clearly grasp the key nodes of customization. 1. Accurate Requirement Communication: Clarify Core Parameters The first step in customization is to define core technical parameters, which lay the foundation for subsequent design. Size Range: Covering small test spaces of 4m³ to large walk-in test chambers of 260m³, the size should be determined based on the volume, quantity of test samples and operational space requirements. Temperature & Humidity Range: It can generally achieve temperature control of -70℃~+180℃ and humidity control of 30%R.H~98%R.H. For special scenarios, the range can be further expanded to -73℃~+177℃ (integral type). Control Method: Multiple options are available, from basic microchip LED displays to PLC programmable logic controller touch screens, and can also be upgraded to remote centralized control systems to meet different operation and management needs. Structure Type: Selection should be based on application scenarios, with parameters of three mainstream types as follows: Test Type Temperature Range Humidity Range Temperature Change Rate Integral Type -73℃~+177℃ 30%~95%RH 4~5℃/min, or faster Assembled Type -68℃~+85℃ 30%~95%RH 1~2℃/min Steady-state Type -20℃~+50℃ 30%~95%RH N/A 2. Scheme Design & Confirmation: Balance Professionalism and Practicality After clarifying requirements, the technical team will issue a customization scheme, which mainly includes three parts: Structural Design: Based on size and type, plan the layout of the test chamber's door, observation window and sample rack to ensure operational convenience and airtightness.  System Matching: Equip with corresponding refrigeration, heating, humidification and dehumidification systems to ensure temperature and humidity control accuracy, and configure hardware and software according to the control method. Compliance Verification: The scheme must conform to relevant industry standards (such as GB/T, IEC, etc.), and confirm with the customer whether it needs to meet specific industry testing specifications. After scheme confirmation, detailed drawings and technical agreements will be generated to clarify the rights, obligations and delivery standards of both parties. 3. Production & Manufacturing: Strictly Control Process and Quality Entering the production stage, the process will be controlled around the two cores of "accuracy" and "stability": Core Component Procurement: Select high-reliability compressors, sensors, controllers and other core components to ensure long-term operational stability of the equipment. Modular Production: Assembled equipment adopts modular manufacturing to reduce on-site installation errors; integral equipment undergoes integrated assembly and preliminary debugging. Factory Inspection: Each piece of equipment must undergo no-load temperature and humidity calibration and operational stability testing. Only after confirming that the parameters meet the design requirements can shipment be arranged. 4. Installation, Commissioning & Delivery: Ensure On-site Application After the equipment arrives at the site, the professional team will provide full-process services: On-site Installation: Carry out equipment positioning, pipeline connection and circuit debugging according to site conditions; for assembled equipment, ensure airtight connection of each module. Accuracy Calibration: Combine the customer's testing needs, use professional instruments to perform on-site calibration of temperature and humidity uniformity and fluctuation to ensure compliance with test requirements. Training & Delivery: Provide equipment operation and maintenance training for the operation team, and deliver technical materials such as operation manuals and calibration reports to complete the final acceptance.     Would you like me to supplement an English Version of Walk-in Environmental Test Chamber Customization Requirement Confirmation Form? It will list key parameter check items and common questions to facilitate quick alignment of requirements between you and your customers.
    LEER MÁS
  • How to Achieve Precise Temperature Control in High-Low Temperature Test Chambers? The Q8 Series Controller Has the Answer
    Nov 29, 2025
    As the "control core" of high-low temperature test chambers, the Q8 Series Controller delivers stable support for environmental reliability testing with full-scenario adaptability, ultra-high precision, and multiple safety designs. Whether for extreme testing of electronic components or weather resistance verification of new materials, its rich functions and user-friendly design meet the rigorous requirements of scientific research, industrial production, and other fields. I. Intuitive Touch Interaction: Doubling Operational Efficiency Adopting full-touch interaction, the Q8 Controller features a high-definition touchscreen with sensitive response, enabling parameter setting, program startup, and other operations with simple finger taps—no professional training required for new users. The customizable interface allows pinning frequently used functions, significantly reducing configuration time for complex tests and adapting to high-frequency, multi-batch testing scenarios. II.  0.01-Class Precision: Core Guarantee for Accurate Data Equipped with a high-precision data acquisition module and intelligent PID algorithm, the Q8 achieves 0.01-class temperature control precision, capturing real-time temperature fluctuations inside the chamber and adjusting rapidly. Within the wide temperature range of -80℃~150℃, the fluctuation is stabilized at ±0.01℃, avoiding temperature deviations in sensitive tests such as semiconductor and aerospace component testing, and providing authoritative data for product reliability evaluation. III. Versatile Adaptability: Meeting Multi-Scenario Needs Compatible with PT100, thermocouples, and other sensors, the Q8 supports flexible switching to reduce equipment upgrade costs. Its cooling output function precisely controls the refrigeration system to minimize energy waste, while the transmission output converts temperature data into standard electrical signals, seamlessly connecting to data acquisition systems for automatic upload and traceability of test data. IV.  Massive Storage: Intelligent Manager for Complex Processes Catering to multi-stage testing needs (e.g., automotive parts), the Q8 supports storage of 100 process programs, each with up to 50 steps. Operators can preset parameters such as temperature and holding time to simulate working conditions like day-night cycles and extreme temperature shocks. Programs can be activated with one click for continuous operation, enhancing the standardization and efficiency of batch testing. V.  EVT Function: Early Warning Barrier for Test Safety The Q8’s EVT (Event Verification Test) function monitors temperature abnormalities, sensor failures, and other issues in real time. When thresholds are triggered, it activates audio-visual alarms and records fault information. Supporting hierarchical fault handling, it automatically adjusts parameters to resume testing for minor anomalies and shuts down urgently for severe faults, safeguarding unattended long-duration tests. Conclusion: Empowering Test Reliability with Strong Capabilities Integrating intuitive touch operation, 0.01-class precision, versatile adaptability, and comprehensive safety guarantees, the Q8 Controller fully meets the core requirements of high-low temperature testing. Whether for precise scientific research or production quality control, its stable performance and intelligent design serve as the core competitiveness of test chambers, helping industries improve product quality.
    LEER MÁS
  • Core Faults and Troubleshooting of Thermal Shock Chambers
    Nov 27, 2025
    I. Temperature-related Issues Failure to reach set temperature: Check operation of heater/compressor, replace if damaged; calibrate sensor, replenish refrigerant if leaking; replace aging sealing strips. Slow shock rate: Clean air duct filter/condenser dust; inspect fan and switching valve, lubricate or replace if stuck.  Large temperature fluctuation: Calibrate thermostat PID parameters; reduce sample load (≤30% of chamber volume), place evenly without blocking air ducts. II. Refrigeration-related Issues Slow cooling in low-temperature zone: Clean condenser fins; detect leaks and replenish refrigerant; activate defrost program or replace expansion valve. Frequent compressor on/off: Stabilize power supply voltage, improve equipment room ventilation; replenish refrigerant or replace refrigeration oil. High-pressure alarm: Clean condenser and inspect cooling fan. III. Mechanical-related Issues Poor door sealing: Adjust door latch, replace aging sealing strips; calibrate chamber levelness. Stuck transfer mechanism: Clean guide rail debris and lubricate; calibrate position sensor. Abnormal noise (fan/valve): Add lubricating grease, replace worn bearings; clean valve impurities. IV. Electrical-related Issues Failure to start: Reset emergency stop button, inspect power supply/air switch; rewire if grounding is poor. Abnormal display: Reconnect cable, test power module; restore factory settings after backing up parameters. Alarm code triggered: Troubleshoot per code prompt (e.g., E1 overheating: check heater/sensor); contact manufacturer for repeated alarms. V. Key Notes Power off before troubleshooting; refrigeration system maintenance requires professional operation. Clean filter weekly, inspect seals monthly, and calibrate sensor annually.
    LEER MÁS
  • Differences Between High-Low Temperature Test Chamber and Thermal Shock Chamber
    Nov 26, 2025
    In industrial product reliability testing, high and low temperature test chambers and temperature shock test chambers are core environmental testing equipment, both simulating extreme temperatures to verify product durability. However, they differ fundamentally: the former focuses on gradual temperature-humidity cycles, while the latter on instantaneous thermal shock. Clarifying these differences is key to matching test needs and ensuring data validity. 1. Rate High-Low Temperature Test Chamber: Slow, with a regular rate of 0.7∼1 ℃/min, and rapid versions can reach 5∼15 ℃/min. Thermal Shock Chamber: Abrupt, with instant switching. 2. Structure High-Low Temperature Test Chamber: Single-chamber structure, integrating heating, refrigeration, and humidification functions. Thermal Shock Chamber: Multi-chamber structure, including high-temperature chamber, low-temperature chamber, and test chamber. 3. Temperature Continuity High-Low Temperature Test Chamber: The temperature changes smoothly without any "shock sensation". Thermal Shock Chamber: The temperature changes by leaps and bounds, with a common temperature range of −40∼150℃. 4. Application High-Low Temperature Test Chamber: Suitable for temperature endurance testing of general products such as electronic devices, household appliances, and building materials. Thermal Shock Chamber: Suitable for shock resistance testing of temperature-sensitive products such as automotive electronics, semiconductors, and aerospace components. 5. Core Position & Test Purpose High-Low Temperature Test Chamber: Simulates gradual temperature (and humidity) changes to test product stability under slow thermal variation (e.g., electronic devices’ performance after gradual cooling to -40℃ or heating to 85℃). Thermal Shock Chamber: Simulates abrupt temperature switching (≤30s transition) to test product resistance to extreme thermal shock (e.g., auto parts adapting to drastic day-night temperature changes, aerospace components’ tolerance to sudden high-low temperature shifts). Summary The high and low temperature test chamber is a "slow-paced endurance test", while the temperature shock chamber is a "fast-paced explosive power challenge". Just based on whether the product will encounter "sudden cold and heat" in the actual usage scenario, the precise selection can be made.
    LEER MÁS
  • 3-Zone Thermal Shock Chamber: Introduction & Applications
    Nov 25, 2025
    The 3-zone thermal shock chamber is a test device for simulating extreme temperature shock environments, composed of a high-temperature chamber, a low-temperature chamber, and a test chamber. I.  Detailed Introduction 1.1 Working Principle The high-temperature chamber achieves precise temperature control via heaters and a PID logic circuit, while the low-temperature chamber maintains low temperatures through a refrigeration system. During testing, the sample stays stationary in the test chamber; the control system switches dampers to rapidly inject high/low-temperature air into the test chamber for thermal shock tests. 1.2 Structural Features Adopting an upper-middle-lower structure (upper: high-temperature; lower: low-temperature; middle: test chamber), its internal/external materials are mostly stainless steel. Insulation materials (superfine glass fiber, polyurethane foam) ensure excellent thermal insulation. A test hole on the left facilitates external power supply and load wiring for component testing. 1.3 Performance Parameters Programmable temperature shock range: typically -40℃ to +150℃; temperature control accuracy: ±0.2℃; chamber uniformity: ±2℃; maximum shock duration: 999h59min; adjustable cycles: 1-999 times. 1.4 Control & Operation Equipped with a large color LCD touch controller (Chinese/English interface), it supports independent setting of multiple test specifications, and features real-time status display and curve visualization. 1.5 Safety Protection Comprehensive protections include power overload, leakage, control circuit overload/short-circuit, compressor, grounding, and over-temperature protection, ensuring reliable long-term operation. II. Main Applications Electronics Industry: Tests performance/reliability of electronic components, PCBs, semiconductors under extreme temperatures to ensure stable operation and reduce after-sales failures. Automotive Industry: Evaluates temperature resistance of auto parts (engine, battery, electronic control system, interior materials) by simulating climatic temperature changes, guaranteeing vehicle performance and safety. Aerospace Field: Tests aerospace electronics, sensors, aero-engine blades, and materials under thermal shock to ensure flight safety. Materials Science: Assesses thermal expansion/contraction and weather resistance of materials, providing data for R&D and application of new materials.
    LEER MÁS
  • How to Choose the Right Thermal Shock Chamber: Water-Cooled or Air-Cooled?
    Nov 24, 2025
    When selecting between water-cooled and air-cooled types of thermal shock chambers, a comprehensive evaluation must be conducted based on core factors such as test requirements, site conditions, and budget constraints. These two types exhibit significant differences in performance, installation, maintenance, and other aspects. Below is a detailed selection guide: I. Cooling Principle Water-cooled thermal shock test chambers dissipate heat via a water-cooled condenser using deionized or distilled water circulation. Air-cooled models drive ambient air flow with fans, completing heat exchange through an air-cooled condenser for heat dissipation. II. Based on Test Specifications & Performance Requirements  Air-cooled: Ideal for small-scale tests (≤100L chamber), standard temperature range (-40℃~150℃), and moderate cooling speed needs (e.g., general electronic component testing). Water-cooled: Preferred for high-demand scenarios (cooling rate ≥50℃/min vs. air-cooled 30℃/min), such as chip wafers, new energy batteries, or aerospace materials testing, ensuring stability for long-duration (≥1000h) trials. III. Site Conditions Air-cooled: Suitable for limited space or mobile use—no extra piping required, just power supply and good ventilation (air-conditioned environment recommended). Water-cooled: Requires dedicated space for cooling towers/pumps, accessible water supply/drainage (e.g., industrial workshops or fixed labs); avoid small/non-drainable areas. IV. Cost & Maintenance  Air-cooled: Lower initial investment and maintenance cost—only need to clean radiators and check fans; no water leakage risk.  Water-cooled: Higher upfront cost (including supporting equipment) and maintenance fee (water treatment/piping checks); cost-effective for long-term high-precision testing. V. Noise Requirements Air-cooled: Acceptable for industrial workshops (noise ≥75dB). Water-cooled: Suitable for quiet environments (e.g., precision labs) with noise ≤60dB. VI. Core Selection Recommendations Water-cooled: Industrial scenarios with high power, continuous operation, high temperatures, or strict temperature control accuracy (stable water supply required). Air-cooled: General laboratories with limited space, intermittent use, no water supply, and demand for low cost and convenience.
    LEER MÁS

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